How the Talalay Latex Mattress is Made
Latex as
found in nature is a milky
fluid
found in 10% of all flowering plants. In most plants, latex is
white. Since the 17th century, latex has been used as a
term for the fluid substance in plants. Originally, the name
given to latex by indigenous Equator tribes who cultivated the
plant was “caoutchouc”, from the words “caa” (tear) and “ochu”
(tree), because of the way it is collected.
The major commercial source of natural rubber latex is the Pará
rubber tree, Hevea brasiliensis. This species is preferred
because it grows well under cultivation. A properly managed tree
responds to wounding by producing more latex for several years.
Currently, rubber is harvested mainly in the form of the latex from the rubber tree. The latex is a sticky, milky colloid drawn off by making incisions in the bark and collecting the fluid in vessels in a process called "tapping". The latex then is refined into rubber ready for commercial processing. In major areas, latex is allowed to coagulate in the collection cup. The coagulated lumps are collected and processed into dry forms for marketing. Natural rubber is used extensively in many applications and products, either alone or in combination with other materials. In most of its useful forms, it has a large stretch ratio and high resilience. The natural rubber tree takes between seven and ten years to deliver the first harvest. Harvesters make incisions across the latex vessels, just deep enough to tap the vessels without harming the tree's growth, and the latex is collected in small buckets. This process is known as rubber tapping. Extraction of Rubber Video |
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Compounding
Combination of liquid latex, soaps and rubber curing agents are mixed together in a temperature controlled, stainless steel tank to create a batter. |
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Molding
The batter is transferred to the pressroom where it is whipped into a froth and injected into an aluminum pincore mold. The pins create the unique aerated cell structure of our latex. The mold is sealed and a vacuum is pulled to extract air and completely fill the mold cavity with foam. |
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Flash Freeze
The batter is frozen to a temperature of -20 degrees. Freezing is unique to the Talalay process to prevent particles from settling, ensuring a consistent cell structure. |
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Heated to Gel into Solid Form
CO2 is added to whip the recipe into a frothy state. Temperatures exceeding 220F-degree are applied to cure the recipe as it is baked into a solid state |
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Cooling
The solid latex is cooled and removed from the mold. |
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Fresh water rinse for purity
The latex mattress core is removed from the mold and placed on a conveyer belt that brings it through a five-stage fresh water washer, which removes latex proteins, residual soaps and curing agents. The multi-stage fresh water rinse is also unique to the Talalay process. |
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Curing Process
The mattress is transported to a two-lane dryer, which completes the curing process and removes residual moisture. |
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Quality Testing – Only the best pass the test!
Once dry, EVERY mattress undergoes a nine-point firmness consistency test and infrared technology scan to ensure they meet our stringent quality standards. |
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7" 100% Pure Talalay Latex Mattress | |
9" High Profile 100% Pure Talalay Latex Mattress | |
11" THE ULTIMATE 100% Pure Talalay Latex Mattress | |
Talalay Latex is the premier material in bedding. Our Talalay delivers a unique buoyant quality which relaxes muscles and relieves tension, lifting away the pressures of the day while you sleep. Careful attention to detail at every step makes certain this amazing feel comes through in the finished product.
Our products are manufactured with pride in the USA.
Our Talalay breathes up to 7 times better than other latex or foams for cooler sleep.
Our Talalay is resistant to mold, mildew, bacteria, and dust mite resistant.
Talalay Global offers an odor free product.
All of our Talalay products are made with natural Talalay latex rubber.
All of our Talalay latex products are certified Oeko-Tex class 1; safe for babies.
Talalay truly is Earth’s most perfect sleep material. It combines uniquely
buoyant support, amazing breathability, and natural health benefits in a way
no other material ever has. That’s why you’ll find it in the world’s most
luxurious mattresses. And why we’re using the world’s finest Talalay—pure
American Talalay—in our Talalay Living sleep products.
It’s Naturally Healthy You
care about the ingredients in your food and household products, but have you
considered what’s inside your pillows and bedding? When you sleep on
Talalay, you can rest assured that you’re sleeping on healthy, natural
ingredients.That’s because Talalay is a gift from the earth, tapped from
tropical rubber trees, and gently processed in our eco-responsible
Connecticut facility. It’s so healthy, it’s been granted a CLASS I
Certification by Oeko-Tex, the global standards organization for textile
health and safety. That means our Talalay is not only free of harmful
substances, it meets or exceeds the requirements for products meant to come
into direct contact with babies—the most stringent Oeko-Tex category. And
since Talalay is inherently hypoallergenic and resistant to dust mites,
mold, and mildew, it’s also ideal for those who suffer from allergies and
asthma.
The Quality Advantage of Talalay vs. Dunlop
Not all latex is created equal. Talalay and Dunlop are the two processes used in mattress production. The Dunlop process was developed in 1929 and was the first method used to produce latex material for bedding.
As technology progressed, the Talalay process was developed by the Talalay family during World War II. The Talalay process is significantly more complex and costly, but produces softer, more buoyant and luxurious finished products.
So why is there such a difference? The Talalay process takes four times longer than Dunlop with two additional process steps—vacuum and flash freezing—which improve the consistency, quality and feel of the finished latex.
The vacuum evenly distributes the latex throughout the mold, allowing us to create precise and varied feels in the finished Talalay latex. A mattress is made more firm or plush based on how much latex is poured into the mold. With the Dunlop process there is little ability to vary the feel of the finished product because the liquid latex is poured onto a conveyor belt resulting in a dense piece of latex every time. The only way to soften the feel of Dunlop latex is to add “fillers” into the liquid latex formula, which can result in solid latex that is flaky and breaks down quickly.
The flash freezing step gives Talalay its consistent feel. Liquid latex is a suspension of rubber particles in water, like a shaken snow globe. Flash freezing prevents the latex particles from settling to the bottom while gelling into a solid product. This means that the resulting piece of solid Talalay latex has the same consistent feel from top to bottom, and side to side. The Dunlop process doesn’t utilize a freeze step. Therefore, the rubber particles settle to the bottom while the liquid latex is gelling into a solid form, resulting in a variation of feel from top to bottom.
Think of Talalay latex like a chocolate soufflé; although the process is long, the end product is a buoyant, airy, complex delight. Dunlop latex is more like a pound cake; tasty, but dense and flat in comparison.
Only the best pass our tests. Every single bed goes through compression and impact tests to ensure durability and consistency.
This test simulates the effect of body impressions on the latex after a person lies on the bed for extended periods of time. Latex mattress samples are compressed to 50% of their original thickness for 22 hours at 158 ° F. When removed, the percent loss in thickness is measured. The greater the loss thickness, the more likely the bed will take a body impression over time—which leaves you sleeping in a hole.
Talalay Global Latex | Imported European Talalay Latex | Dunlop Latex | |
% Compressed | 3.3% | 5.7% | 11% |
Comparison | — | 73% more compressed | 223% more compressed |
The impact test measures Indentation Load Deflection (ILD), a measure of firmness. The mattress core is ILD tested and then placed into a machine where a weight is dropped on the latex repeatedly for 24 hours. The product is then removed from the machine and allowed to recover for 24 hours. ILD is measured again. The greater the loss in firmness from first measurement to the second means the latex is more likely to breakdown over time. To ensure we produce the most consistent feeling products, Talalay Global ILD tests nine locations on every mattress core. We are the only manufacturer in the industry to do so.
Talalay Global Latex | Imported European Talalay Latex | Dunlop Latex | |
% Loss of Firmness | 6% | 16% | 18% |
HOW IS TALALAY LATEX DIFFERENT THAN DUNLOP LATEX? Even though they’re both latex, there are significant differences between our Talalay latex and Dunlop latex. They’re manufactured using different processes; it takes 14 hours to make a Talalay latex mattress core, but less than one hour to make a Dunlop mattress core.
But the most important differences are benefits to you. Here are six ways Talalay latex better serves you:
WHAT IS THE DIFFERENCE BETWEEN TALALAY LATEX AND MEMORY FOAM? Both Talalay latex and Memory Foam are marketed as the premium mattress materials, but they are very different.
HOW IS TALALAY LATEX BETTER FOR MY HEALTH? The difference is in the chemicals. Many mattress adhesives contain a variety of toxic chemicals. Solvent-based mattress adhesives are filled with 48 toxic chemicals and foam has an additional 7. A Talalay latex mattress is just that, 100% Talalay. Our beds are made with water-based adhesives and contain 6 non-toxic chemicals (acrylate resins, diphenyl diisocyanate, Phenol-melamine resins, Phenol-urea, Polyvinyl acetate and waxes styrene- butadiene copolymer) and 3 natural materials (fats, hevea brasiliensis milk, and water.)
You spend about 1/3 of your year in bed, so it’s important to know what you’re sleeping on.
WHAT HEALTH AND SAFETY STANDARDS DOES TALALAY GLOBAL OPERATE UNDER? Our Talalay latex Products are Oeko-Tex certified, Class I. Our Talalay is manufactured in Shelton, CT.
Oeko-Tex Association is an independent, third-party certifier. Oeko-Tex certification is widely recognized in most of Europe. It’s awareness in the United States is rising.
The Oeko-Tex 100 standard is concerned primarily with health and safety of textile products.
Textiles considered for this standard are classified into four categories listed below. Our Talalay latex is certified for Class I.
Product Classes
Textile products bearing the Oeko-Tex 100 certification mark are:
HOW IS TALALAY LATEX ENVIRONMENTALLY FRIENDLY? The manufacturing process does not use solvents and does not damage the ozone layer. Talalay Global’s Talalay latex is certified by Oeko-Tex (Europe’s highest environmental consumer product standard) to be free of harmful substances or chemicals.
Congratulations! You’ve discovered the secret to extraordinary sleep: Pure American Talalay.
With its magically buoyant feel and amazing breathability, Talalay has long been the comfort material of choice in high-end luxury mattresses. Now we’re making that Talalay comfort available to everyone, with our line of premium yet affordable Talalay Living pillows and toppers.
Nothing sleeps like Talalay. Watch our videos to see what makes Talalay different—and why it’s the natural sleep solution you need to live the extraordinary life you deserve.
Pillows made from 100% American Talalay gives a luxuriously buoyant feel you’ve never felt in pillows before. Out plush foam gently supports your head and neck for proper spinal alignment, relieving tension and promoting the deep, restful sleep your body has been craving.
Our Talalay Latex is so naturally healthy, it has been certified “baby safe” by Oeko-Tex, the global standards organization for textile health and safety. It’s hypoallergenic too, and resistant to mold and dust mites, so it’s perfect for allergy sufferers. And each plush pillow is covered in ultra-soft and durable bamboo fiber fabric
Talalay Latex pillows are naturally breathable - yet we make it more breathable still with our exclusive TalaFlex™ Open-Cell Technology. The unmatched airflow keeps you at a comfortable temperature all night long, because the pillows allow more airflow.
BUOYANT AND
SUPPORTIVE
Pressure-relieving Talalay material provides the
ideal support for proper spinal alignment, which is essential to a restful
sleep experience.
BREATHABLE COMFORT
Thanks to our exclusive TalaFlex open-cell
technology, air circulation is maximized to maintain the ideal sleep surface
for your comfort.
HANDCRAFTED IN THE UNITED
STATES
Each pillow is proudly handmade in Connecticut
of our finest Talalay material.
2" or 3″ Plush Talalay Mattress Topper with an ultra-soft bamboo cover. Luxuriously plush, with just the right amount of firmness to delight most sleepers.
Add another layer of luxury to your bed with a Talalay Living removable plush mattress topper. It’s an easy and economical way to revitalize your bed or adapt it to your body’s changing sleep needs over time. Toppers also make great mattresses in guest rooms, children’s rooms, vacation homes, and even motor homes and yachts.
BUOYANT SUPPORT
Pressure-relieving Talalay material provides the
ideal support for proper spinal alignment, which is essential to a restful
sleep experience.
BREATHABLE COMFORT
Thanks to our exclusive TalaFlex™ open-cell
technology, air circulation is maximized to maintain the ideal sleep surface
for your comfort.
NATURAL HEALTH
Our American Talalay has been certified “baby
safe” by Oeko-Tex, the global standards organization for textile health and
safety. That’s the most stringent certification available.
HANDCRAFTED IN THE
USA
Every mattress topper is proudly handmade in
Connecticut of our finest Talalay material.
7" 100% Pure Talalay
Latex Mattress
9" High Profile 100% Pure Talalay Latex Mattress
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AZ 800-733-1818
907 Hollywood Way, Burbank CA 800-233-7382
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SERVING ALL AREAS
Our Latex
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